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Invention of Proprietary Technology - Transforming Waste Polycotton into Paper

Published:
20 Sep 2024
It is now possible to recover and use cotton fibres from the UK’s polycotton waste stream and transform them into paper.

We have devised a revolutionary process -with a published patent.

As the fourth largest producer of textile waste in Europe, the UK generates over 200,000 tonnes of textile waste annually, with a mere 10% being recycled and up until now, only pure cotton has been able to be used in papermaking.

The successful pilot project, funded by Innovate UK, saw polycotton waste sourced from the UK’s commercial laundries. With bed sheets currently only used 10 times before being incinerated, the hotel industry has been searching for a sustainable solution, making them the perfect partner.

Early lab trials have shown promising results, with up to 98% of cotton fibres successfully recovered.

“ At James Cropper we love a challenge and providing a sustainable solution to the waste generated by the UK textile industry was just that.
Low-value waste materials such as hotel bed sheets can now become valuable, recyclable paper-making fibres. And our ambitions don’t stop there. We want to explore how this regeneration technology could transform supply chains of a range of industries. ”
Joanne Storey
R&D Programme Lead
Upon completion of this project, the intention is to scale the process, identify collaborators and evaluate wider industry implementation.

Circular economy is the ultimate goal

This technology is the latest of James Cropper’s initiatives to transform post-consumer waste. From Cupcycling, the world’s first technology to upcycle used coffee cups, to Rydal, the industry leading incorporation of used jeans into fully recyclable paper for packaging – transforming waste into beautiful paper is at the core of James Cropper’s commitment to sustainability.

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